Unified Mining Intelligence

Unified Mining Intelligence(UMI )
Connect. Analyse. Optimise.

The single platform that integrates every mining workflow – from tyre pressure monitoring to fuel management, fleet tracking, and predictive maintenance. Real‑time data meets intelligent action.

30%
Fuel Savings
22%
Fewer Delays
98%
Tyre Life Extension
15%
Overall Productivity Gain
Platform Capabilities

One system. Every workflow.

Real‑Time Telematics

Live GPS, fuel levels, engine diagnostics, and tyre pressure from every vehicle – in one dashboard.

Predictive Analytics

AI models forecast equipment failures, fuel spikes, and operator inefficiencies before they impact production.

Delay Prediction

Machine learning algorithms analyse historical and real‑time data to predict shift delays – with suggested countermeasures.

IoT Sensor Fusion

Integrate tyre pressure monitors, fuel flow meters, vibration sensors, and weather stations into a single intelligence layer.

Preventative Maintenance

Automated work orders based on actual wear, tyre condition, and engine hours – reduce unplanned downtime.

Executive Dashboards

Site‑wide KPIs, fuel efficiency trends, delay root causes, and tyre performance metrics – all customisable.

Tyre Pressure Intelligence

How tyre pressure drives performance, fuel & delays

Performance Impact
Under‑inflated tyres increase rolling resistance by up to 30%, reducing haul speed and increasing cycle times. Over‑inflation reduces traction and increases tyre wear. DIS monitors pressure in real‑time and recommends optimal PSI for load, speed, and ground conditions.
Fuel Consumption
A single tyre at 20% below recommended pressure increases fuel burn by 6‑8%. DIS calculates real‑time fuel penalty per vehicle and alerts operators before inefficiency escalates – saving thousands of litres per shift.
Delay Prediction
DIS analyses pressure decay rates and temperature trends to predict tyre failures up to 2 hours in advance. Predictive alerts allow proactive tyre changes during scheduled downtime, avoiding unplanned haul road blockages.
Preventative Measures
When a tyre crosses threshold, DIS automatically suggests:
  • ✔ Schedule tyre rotation / replacement
  • ✔ Adjust load distribution
  • ✔ Reduce speed on that segment
  • ✔ Check for leaks or sidewall damage
Optimised Haulage
DIS integrates tyre pressure data with route optimisation – diverting trucks from rough patches when pressure is low, reducing wear and avoiding blowouts on high‑risk sections.
Integrated Intelligence

From data to action

1

Sensor Data

TPMS, fuel, GPS, engine
2

AI Analysis

Anomaly & trend detection
3

Delay Prediction

Proactive alerting
4

Recommendation

Preventative actions
5

Closed Loop

Learn & optimise
DIS Modules

Everything integrated, nothing isolated

Fleet & Tyre Management

  • Real‑time TPMS (tyre pressure, temperature)
  • Fuel consumption analytics
  • Engine diagnostics & utilisation
  • Predictive tyre failure alerts

Delay Prediction Engine

  • Machine learning on shift data
  • Real‑time delay risk scoring
  • Root cause analysis (tyre, fuel, operator)
  • Suggested recovery actions

Fuel Optimisation Suite

  • Live consumption per vehicle
  • Idle time reduction alerts
  • Tyre pressure ↔ fuel correlation charts
  • Benchmarking across shifts

Preventative Maintenance

  • Condition‑based work orders
  • Automated tyre rotation schedule
  • Spare part inventory integration
  • Historical failure analytics

Operator Performance

  • Eco‑driving score based on pressure & fuel
  • Harsh braking / acceleration detection
  • Real‑time coaching alerts
  • Shift‑by‑shift productivity ranking

Executive Control Tower

  • Site‑wide digital twin view
  • Live delay & fuel dashboards
  • Predictive what‑if scenarios
  • API for ERP/MES integration

Ready to integrate your entire mining operation?

Connect every workflow – from tyre pressure to fuel optimisation – and start predicting delays before they happen.

Request a UMI Demo →